Explore our flagship lines of ultra-thin, low thermal conductivity aerogel materials and custom vacuum insulation panels optimized for extreme thermal environments.
In modern industrial engineering, civil architecture, and green transportation, standard thermal insulation materials such as mineral wool, expanded polystyrene (EPS), and polyurethane (PU) foam face critical limitations regarding thickness, flammability, and degradation under severe environmental stressors. As global net-zero targets accelerate, the demand for Custom Structural Insulation Solutions characterized by super-insulating properties (λ ≤ 0.018 W/m·K) and minimal spatial footprints has transitioned from a specialized requirement to an industry imperative.
As a premiere Custom Structural Insulation Manufacturer & Supplier, Henan Jutao New Material Co., Ltd. engineers advanced materials utilizing nanoporous silica aerogel solid matrices and evacuated core structures in Vacuum Insulation Panels (VIP). By leveraging the Knudsen Effect, where pore sizes (20–50 nm) are smaller than the mean free path of air molecules (~67 nm at ambient pressure), gaseous thermal conduction within the material is almost entirely eliminated.
Composed of over 90% air retained within a 3D interconnected nanostructure. Offers thermal conductivities as low as 0.015–0.018 W/m·K, superb hydrophobicity (θ > 150°), and Class A non-combustibility.
Utilizing a fumed silica microporous core sealed within a multi-layer gas-tight barrier envelope under deep vacuum (1–10 mbar), achieving ultra-low conductivity down to < 0.0045 W/m·K.
Combines high tensile strength glass fiber, carbon fiber, or aluminum foil facings with thermal barrier cores to deliver structural rigidity, fire mitigation, and space-saving efficiency.
Henan Jutao New Material Co., Ltd. has been working for over 10 years on thermal insulation solutions in Sustainability. We are the leading manufacturer and exporter of Aerogel materials and Vacuum Insulation Panels (VIP) to help solve challenges in resource efficiency, electrification, and carbon neutrality. We are fully equipped to offer any size company with unparalleled product support and customer service.
We don’t just sell products. Instead, we are a knowledge-based provider backed by thousands of scientists, engineers, processing equipment, application and industry experts, and state-of-the-art laboratories dedicated to delivering tailored solutions for our customers from all over the world.
MISSION:
Provide Green and High-quality Materials That Can Improve Human Living Environment and Life Safety.
VISION: Trust, Respect, Faith, High Standards
Custom dimensions, hydrophobic surface treatments, complex geometric die-cutting, and laminated foil encapsulations precision-engineered to customer CAD specifications.
Dedicated technical engineering team guaranteeing global inquiry response within 2 hours with complete CAD/BIM support and material recommendation datasheets.
High-volume automated production lines and robust international logistics routes ensure rapid turnaround times for both prototype development and massive industrial orders.
Our nanoporous insulation solutions deliver unprecedented thermal efficiency gains across severe operational profiles.
Discover how our three primary product categories solve critical energy loss and fire safety challenges.
Aerogel insulation, a groundbreaking material known as the lightest solid on Earth, has been widely applied in construction for ultra-thin wall, roof, and window insulation; in industry for pipelines, tanks, and industrial equipment to save energy and improve safety; and in aerospace, automotive, and cryogenic systems to protect against extreme temperatures. It is also used in energy storage systems to prevent thermal runaway in EV batteries, as well as in specialized clothing and electronics.
Vacuum Insulation Panel (VIP), a highly efficient thermal insulation material composed of a porous core and a gas-tight membrane to create a vacuum, used in buildings for walls, floors, roofs, and facades to provide excellent insulation with reduced thickness. Also used in refrigerators and pharmaceutical cold chain storage to dramatically improve energy efficiency.
AEROGEL Thermal Barriers are ultra-lightweight, highly effective thermal insulators and fire-resistant barriers designed to prevent EV battery thermal runaway and improve pack safety and energy density. Its nanoporous structure creates exceptional thermal resistance in a thin form factor, allowing maximum space for active energy storage cells.
Thermal management challenges vary drastically across geographical zones. Custom structural insulation must be tailored to micro-climates, regional regulatory standards, and operational stresses.
In cold climate regions (US Zone 5-7 & Canada), space limitations in urban building retrofits prevent thick traditional cladding. VIP and Aerogel blankets provide R-30+ thermal resistance at less than 1.5 inches thickness, eliminating thermal bridges at window jambs and cantilever beams.
In GCC refining environments with extreme ambient solar radiation (>50°C) and high internal steam temperatures (>600°C), hydrophobic aerogel blankets prevent Corrosion Under Insulation (CUI) while lowering surface touch temperatures to safe operational standards.
Facing rigorous UN 38.3 and GB 38031 standards, tier-1 EV battery OEMs in East Asia utilize sub-millimeter custom carbon aerogel thermal barriers between prismatic cells to suppress thermal runaway propagation (TRP) up to 1000°C flame jet protection.
For ultra-low temperature mRNA vaccine distribution (-80°C), customized VIP shipping containers engineered by Jutao achieve 120-hour thermal hold times with a 70% reduction in dry ice payload weight compared to standard polyurethane boxes.
Continuous innovation defines Henan Jutao's research framework. Our laboratory teams work in alignment with global material advancement cycles.
| Phase / Timeline | Core Technological Milestone | Material Property Evolution | Target Industry Impact |
|---|---|---|---|
| Phase I (2025–2027) | Ambient Pressure Drying (APD) Optimization for Aerogel Blankets | Reduces production energy consumption by 35% while maintaining λ ≤ 0.017 W/m·K. | Architectural exterior wall insulation retrofit mass adoption. |
| Phase II (2028–2030) | Flexible Hybrid Ceramic-Aerogel Matrix Composites | Bending radius reduced to < 5mm without matrix flaking or dust release; continuous thermal limits > 1200°C. | Aerospace heat shields, solid-state EV battery pack enclosures. |
| Phase III (2031–2035) | Bio-Derived Nanocellulose Aerogels & Recyclable VIP Barriers | Zero-embodied-carbon synthesis with 100% circular polymer film recycling at end of life cycle. | Ultra-sustainable Net-Zero architectural developments globally. |
Strategic vertical integration allows Henan Jutao to deliver premium insulation solutions at unbeatable global competitive structures.
Located in Henan's advanced chemical manufacturing cluster, we enjoy direct access to high-purity organosilicon and fumed silica precursors. This vertical integration mitigates global raw material volatility and guarantees batch-to-batch chemical purity.
Our continuous roll-to-roll aerogel blanket processing lines and automated vacuum evacuation/sealing suites operate under strict ISO Class 7 cleanroom controls. This ensures defect-free core packaging and maximum lifetime vacuum integrity.
Equipped with 5-axis CNC laser cutting tools and ultrasonic sealing machinery, we can move from client CAD models to physically tested custom prototype samples within 48 to 72 hours.
Every square meter of material manufactured at Henan Jutao undergoes stringent batch testing in compliance with international testing frameworks.
Full compliance with standard specifications for flexible aerogel insulation blankets, guaranteeing mechanical tensile durability and thermal conductivity stability under thermal cycling.
Rigorous verification of vacuum insulation panel thermal performance, outgassing rate evaluation, and long-term service life prediction modeling under high relative humidity.
Fire classification testing proving zero flame spread, zero smoke production, and zero toxic droplet generation during direct exposure to high-temperature flame sources.
Eco-friendly compliance certified by independent testing agencies (SGS/TÜV), ensuring zero fluorocarbons (CFC/HCFC), heavy metals, or hazardous volatile organic compounds (VOCs).
Detailed technical answers addressing procurement queries, material compatibility, installation guidelines, and performance metrics.
Silica Aerogel relies on a nanoporous solid matrix structure to eliminate gaseous convection (λ ≈ 0.015–0.018 W/m·K) and can be cut, pierced, or shaped on-site. VIPs utilize a evacuated microporous core sealed in a vacuum membrane to achieve even lower thermal conductivity (λ < 0.005 W/m·K), but VIPs cannot be cut or punctured on-site without losing their vacuum balance.
Our Aerogel blankets are rendered surface-hydrophobic through chemical trimethylsilylation during synthesis, achieving a contact angle > 150°. They repel liquid water entirely while allowing water vapor to escape ("breathable"), preventing liquid entrapment against metal pipe surfaces and virtually eliminating Corrosion Under Insulation.
We manufacture custom aerogel blanket thicknesses ranging from 2mm to 10mm (which can be multi-layered to 50mm+) in roll widths up to 1.5 meters. VIP panels can be customized in dimensions from 100x100mm up to 1200x800mm with custom edge rebates, corner cutouts, and specialized foil facings.
Accelerated aging test protocols (ISO 11561) indicate that our fumed-silica core VIPs maintain a vacuum pressure < 10 mbar with an effective thermal conductivity under 0.008 W/m·K for over 60 years when properly protected within structural wall cavity systems.
Yes. Our Carbon Aerogel and JTG Series insulation pads are specifically designed for EV battery cell-to-cell barrier placement. They withstand rapid temperature spikes above 1000°C during thermal runaway events, preventing heat propagation to adjacent cells while occupying minimal battery pack volume.
We utilize proprietary low-dust sol-gel formulation treatments and offer encapsulated surface options (such as aluminum foil cladding, PE film wrapping, or woven fiberglass fabric lamination) that prevent particle shedding during installation.
Review our specialized sandwich panels, electronic heat films, and aluminum-encapsulated high-temp insulation components.
Anyway, our high quality green materials help to reduce carbon footprint, enhance energy efficiency, and bring us a new living world.
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